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An African hardwood mill ran at half the global recovery benchmark — with no per-log data to understand why.
A tropical hardwood sawmill needed AI-driven yield prediction and order-mix optimisation to close a ten-point recovery gap worth seven figures annually.
Client
African & Tropical Hardwood Sawmill
Duration
6 months
Industry
Construction
+5 ptsRecovery Rate Uplift
7-figureAnnual Value at 100K m³
35→50%Recovery Rate Trajectory
EUDRCompliance-Ready Architecture
Client problem
In their words
African and tropical hardwood mills run at 35–45% recovery against a 50–65% global benchmark, leaving seven-figure value on the table annually. The mill lacked per-log data to identify where value was lost, approved orders without verifying if the available log mix was profitable, and faced a December 2026 EUDR deadline requiring per-log geolocation and traceability.
What ZapSight built
One operating system around the risk pattern
- Deployed yield prediction using log dimensions and defect data to forecast recovered volume and grade outturn
- Instrumented mill and team telemetry to measure OEE, throughput, and downtime per production line
- Built an order-mix optimisation engine using MILP to generate accept/reject/quote signals against live log inventory
- Designed EUDR-compliant per-log traceability architecture covering geolocation and chain-of-custody
Technologies Used
PythonXGBoostMILP SolverIoT SensorsGeospatial DB